Modified- PROJECT PLAN FOR SANITARY NAPKINS AT VILLAGE LEVEL

https://my.msme.gov.in/MyMsmeMob/MsmeProjectProfile/Sanitary.htm

Note:The plan assumes Rs 24 per packet instead of Rs 13 as mentioned in the above site.Will check correct price and accordingly make changes in calculations 

ગામ માં  સેનેટરી નેપકીન ના ઉદ્યોગ થી 5 મહિલા ને  રોજગાર મળે. માર્કેટિંગ માં ઈન્ડિરેક્ટ  રોજગાર બીજા મહિલા ને પણ મળે।  મહિલા ને  સર્વઇવલ કેન્સર થી બચાવવા તથા  સસ્તા અને પરવડે તેવા દરે નેપકીન મળે તો મહિલા ને માસિક દરમ્યાન  સુઘડ  રહી આત્મવિશ્વાકપૂર્વક  રહી શકે।  આ માટે ગણતરી કરી બતાવેલ છે તેમાં  5 મહિલા ના માસિક વેતન 5000 એટલે કે વર્ષે 3 લાખ  બતાવેલ છે।  આશરે 2 લાખ રૂપિયા થી આ ધંધો ચાલુ કરી શકાય।  જો વેચાણ કિંમત 24 રૂપિયા બરાબર હોય તો આ ધંધા માં પોતે  મહિને 30000 કમાઈ શકે। .જો વેચાણ કિંમત ઓછી હોય તો તે પ્રમાણે આપ ને આવક ઓછી થાય 

UNDER SMART BALAMBHA PROJECT MSME and with subsidy of 40% women may come forward .All information will be provided  


Introduction
A sanitary napkin or pad is an absorbent item worn by woman while she is menstruating , absorption on any other situation where it is necessary to absorb flow of blood. Usually the napkins are manufactured in high cost machine only. The cost of such machine is about 75 lakhs to 2.5 crores. These machines are generally run by multinational companies only. Now the quality napkins can be manufactured at home by using the newly invented sanitary napkin manufacturing machine at the cost of Rs. 65000 only.
The benefit
  • Rural woman can develop economically by providing direct and indirect employment.
  • For community of rural and urban females the hygiene levels can be improved.
  • The napkin does not pollute the environment. Disposal is easy as mostly wood pulp is being employed which has a distinctive property of being biodegradable.

  • Each unit produces 4000 packets of napkin (consisting of 8 napkins each) for a single shift of eight hours every day, which can create a direct employment for 6 to 10 women.

  • By selling this napkin through resident dealer mode, a large number of women would get economical benefit through indirect employment.

  • Being a female needed products, this has the potential for having a long term stable and profitable business model, compared to other complicated and risky business initiatives by women self help groups and women entrepreneurs

  • Scientific description
    Napkins are manufactured in high cost machines only. The cost of the machine is about 75 lakhs to 2.5 crores. These machines are generally run by multinational companies only. By seeing the napkins whiteness. People who are interested to make these napkins feel that the material used for napkin manufactured is cotton. They used viscose cloth to wra[ the cotton. The cotton has a tendency to absorb the liquid, ut it releases under slightest pressure or squeeze. Due to this simple reason accpetability and saleability become tough which lead to collapse of these industries. But on automated plant big companies are not using cotton instead they are using wood fibre. Wood fibres and non woven fabrics are generally procured in roll forms that can be processed on high cost machines only. The nature of the wood fibre is that it will absorb and retain the liquid even under pressure. This would give a dry feel to the user. Thus users are satisfied. Now by this just Rs.50000/- worth new invention mini sanitary napkin unit that runs on simple technology can process the wood pulp and the non woven fabric and even a rural woman can manufacture superior saleable napkins at a fraction of cost compared to big company manufacturing units.
  • Technical description
    mini sanitary napkin unit consists of three machines:
    1.De-fiberation machine:
    Wood pulp which is commercially available in sheet form can be de-fiberated on this low cost machine.The carbon alloy steeel blade in this machine that runs at 10000 rpm that de-fiberates the wood pulp to a required filament length of 1-1.5mm,instead of grinding. The capacity of the de-fiberation machine is 150 gms/min that yields to a volume of 1 cubic feet of de-fibred soft pulp. The machine runs on 1 hp single phase motor. The size of the machine is 36"*24"*30.
    2.Core forming machine:
    The purpose of the machine is to compress the de-fibred pulp into a required shape of the soft core of the napkin . It is a manual machine that does not utilise even a single unit of power. The machine size is 24"*24"*30"
    3. Napkin finishing machine
    Formed wood pulp cores on the core forming machine are then wrapped by a non woven fabric and is sealed by sensitive impulse sealing method. The power requirement os 40 watts.The machine speed is 4-10 napkins/min. Nichrome alloy filament is used in the construction of the sealing pads. The machine size is 36"*30"*30"
    Tangible benefits
    Hygiene improvement among rural women economic development on rural women by providing direct and indirect employment to millions of rural women. The average income of women become Rs.2000-3500 per month . Most women use cloth during their menstruation days. This is because price is the biggest entry barrier. A pack of 10 sanitary napkins would cost Rs.30-40. Therefore. the average spending during the menstruation days would be around Rs.48, which is expensive by indian standards. Most indian women fashion up pads out of cotton cloth as a home made and inexpensive solution to the hygiene and comfort needs during periods. These home made cloth pads are washed and reused. They lack the absorbing and liquid retention capacity of sanitary napkin and hence may lack in hygiene and comfort. Studies levels that the practice of using cloth during periods associated with very h gh risk of cervical cancer. There are chances that 98 out of 100 people will develop this type of cancer and if controlled, spread to other parts of the body. Lack finance is the reason why the rural women opt for this mode of tackling those 4-5 days , even adolescent girls got affected by this unhygienic practice. The reason is that even that they know about the sanitary napkin the cost of the napkins manufactured by multinationals was not affordable. In this situation with this mini sanitary napkin unit, napkins can be manufactured on this low cost unit are easily saleable in rural areas. These will be a boon for women self help groups and women entrepreneurs in rural and urban areas also.
    Dont use ordinary salts use iodised salt
    The women entrepreneurs will be able to educate the rural women not to use cloth but instead use sanitary napkin. The low cost machine napkin units create employment for rural women. The napkins produced by these units are low in cost so affordable by rural, semi urban and even urban poor. The napkins produced and sold by rural women are the unit run by women entrepreneurs, irrespective of area. They would be able to interact with local women. They can also teach the napkin usages and advantages .By this way they would be able to switch over from unhygienic cotton-cloth method to hygienic sanitary napkin. Thus for rural india, the social impact will be
    1.The affordable cost of the sanitary pads replaces the use of unhygienic clothes during the menstruation periods by the rural and urban economically poor women.
    2. Economic development by providing direct and indirect employment to a lot of poor women
    New invention napkin does not affect any environment. Usually napkins produced by corporate never bother about the disposal. But the new invention low cost napkin producers can teach the rural women on disposal methods as only wood pulp is being employed which has a distinctive property of being bio degradable .
    Every new invention sanitary napkin making units produce 4000 packets of napkin consists of 8 napkins each for a single shift of eight hours everyday.
    Manufacturing process in detail
    Firstly de-fiberation of wood pulp is done on the difiberation machine. Secondly the de fibered wood pulp is measured on weighing scale. Thirdly the wood pulp is filled on a core block and pressed by core forming machine. After this, pressed cores are wrapped by non-woven fabric and sealed by using napkin finishing machine( sealing machine) . Then position sticker is pressed is pasted on the napkin and then packed.
    Intensive training to manufacture napkins is given on field.

NON RECURRING EXPENDITURE

1) Land & Buildings:

Here it will be started in a rental building.required space is16 feet*16 feet one room. The monthly rent is fixed at Rs.750

2) MACHINERIES:

SI.NoName of machineNosValue (Rs)
1De-fiberation machine for grind wood pulp119500
2Core morning machine to form napkin core with De-fibered wood pulp15500
3Soft touch seeling machine (with working table) to finish formed wood pulp cores into napkins128000
4Napkin core dies53125
5UV treat unit110400
6Installation of machineries and training fee3000
Total69525
vat tax 12.5% Rs.8315 additional on the above prices

  • 3) OTHER ACCESSORIES:
  • SI.NoItemsNosValue(Rs)
    1Weighing scale(To weigh wood pulp)11000
    2work table22000
    3Plastic buckets and trays5500
    Total3500
     

  • 4)REQUIRED WORKERS( cost may be more) 25000 for 5 workers
    SI.NoWorkersNosSalary (Rs)
    1Semi skilled labours (daily wages Rs.70 per day)4 workers7000




  • 5)MONTHLY ADMINISTRATIVE COST
  • SI.NoExpensesAmount
    1Rent750
    2Electricity bill500
    3General Administrative expenses1000
    Total2250
6)REQUIRED RAW MATERIAL COST PER MONTH
Si.NoRaw materialUnitValue (Rs)
1Wood pulp362.5 kgs18488
2Top layer6500 mts9620
3Back layer4200 grams924
4Release paper375 sheets188
5Gum25 kg3375
6Packing covers4500 nos3375
Total35970
Working capital required
Raw material for 35 days =Rs.53955
One month wages= 25000
One month administrative expenses=Rs.2250
TotalRs.81245 say total Rs.81250

7)REQUIRED ELECTRICITY
1 Hp motor (single phase ) one single phase current 220.volt its amount has been included in the administrative heads

8)TOTAL INVESTMENT
Fixed capital=Rs.81340
Working capital=Rs.81250-------------- Total RS.162590 say 162,600

9) SOURCE OF FUND:
own contribution (10% of total project cost) Rs 16260
Fixed capital loan--------------------------------------------Rs.   73 ,206
Working capital loan--------------------------------------Rs. 72,134
--------------------------------------------
Total Rs.1,62,600
price fixing per napkin
SiNoDescriptionValues
1Raw material per napkin packet10.92
2Cost per napkin packet10.92
3Addour marine2.08
Total price for a napkin packet contain 8 pads13.00


  • 10)SALES PER ANNUM
  • per day production 1440 napkins
    8 napkins per packets i.e 180 packets per day
    Hence the unit manufactures 54000 packets per annum
    Total sales revenue from the sale of 54000 packets @ Rs.24 per packet= 12,96,000
    Cost of production per annum
    Raw materials .Rs.431640
    Wages and salaries 3,00,000)
    Administrative expenses.Rs.27000
    Depreciation on fixed assets.Rs.8134
    Insurance .Rs.813
    Repairs and renewals.Rs.4067
    Interest on capital.Rs. 40,000
    Selling expenses(2.3).Rs.30,000
    Total Rs say 8,11,554
    Net profit
    Total sales-cost of production
    Rs.129600-811600=4,85,000  
    Rate of return on investment
    Profit
    ---------------------*100
    investment
    =500%approx... as we have calculated cost of 24 rs for a pcket of 8 pads in that case break even could be in approx 3 months..will chek correc price and rework calculations 
    Break even point 
    Rent :9000
    40% of salary:33600
    40% of other expenses:7200
    Interest on captial:10249
    Depreciation:8134
    Insurance:813
    ---------------
    68996
    Fixed expenses *100
    Fixed expenses+profit
    =68996*100
    -----------------------
    180956
    =38%
    Repayment of Term loan(in 1000s)
    Yearopening balanceRepaymentBalanceInterest
    17314.658.410
    258.414.643.88
    343.814.629.26
    429.214.614.64
    514.614.6nil2
  • at rs 13 the profit could be nil as we have calculated emplyee cost not 7000 but 25ooo


  • =15%  (nil)!!!




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